The Carbon Fiber Insulation Materials Project

The Carbon Fiber Insulation Materials Project of Jilin City

 

1. Introduction to the Project

1.1 Project Background

Since the industrial production of carbon fiber, the world pays special attention to its application and development. With the continuously decreasing price, its scope of application gradually expands from meeting the high performance requirements of aviation, aerospace to and civilian areas sports. Currently, the market demand for carbon fiber in North America, Europe and Asia were essentially tripartite balance of forces. Divided by field of application, the world polyacrylonitrile-based carbon fibers are mainly used in aerospace, sports and leisure goods, other industries and other fields, the overall consumption rates were 25.2%, 31.4%, 43.4%, different regions have their own priority. Carbon fiber can be processed into fabrics, carpets, seats, belts, paper and other materials. In addition to the traditional use of carbon fibers as insulation material, it is generally not used alone. Mostly, it is used as a reinforcing material added to the resin, metal, ceramics, concrete and other materials, thus constituting the composite material. It has feature of high heat resistance (greater than 2000 ° C).

1.1.1Product Introduction

Carbon fiber short silk or polyacrylonitrile staple fiber needle felting are made into carbon fiber felt, graphite felt, etc. by a certain process of treatment, since 90% felt are holes, so it thermal insulation property in vacuum or inert atmosphere is excellent, with the characteristics of small heat capacity, low thermal conductivity, light weight, soft, can be adapted to quench, acute fever, no deformation, can save a lot of energy, chemical resistance, good seismic performance, ease of processing into any shape, easy at all types of equipment installation, widely used in a variety of vacuum resistance furnace, induction furnace, sintering furnace, brazing furnace, ion nitriding furnace, tantalum and niobium smelting furnace, vacuum hardening furnace and other required graphite plate, graphite rod, graphite gaskets, graphite block, graphite tubular heater, conductive rod, hearth graphite, graphite bolts, nuts, brackets graphite, graphite mold. Its maximum working temperature under vacuum or an inert atmosphere is 1800 ℃ - 2500 ℃, is ideal insulation material for a variety of the vacuum furnace.

1.1.2 Market Prospects

Currently, carbon fiber of the world has the following trends: products performance tends to be high performance; prices will be significantly reduced; the consumption of the field of aerospace and stationery steadily increase, the consumption of civilian industry will be larger that has exceeded that of the first two. Especially with the mass production of large-tow carbon fiber, its price will continue to reduce, and the amount of civilian industry will continue to maintain a significant increasing trend.

1.1.3 Technological analysis

The project is mainly producing high modulus graphite fiber products. For carbon fiber, the high-temperature energy consumption, short service life of high temperature equipment are the main reason for the high price of their products. In general, the prices of graphite fiber products are about 10 times higher than similar carbon fiber products.

Therefore, there are two preparation methods of carbon / carbon cured carbon felt in this project, one is the use of fiber braid is solidified and cracked by the resin solution, and gradually makes the preform cracking and carbonized to get carbon / carbon cured carbon felt, and then purified it by high temperature and graphitized felt to obtain graphite curing felt; the second method is that short fibers and resin are evenly dispersed in the solution, and pouring into a mold that having a predetermined shape, after curing, cracking, high-temperature purification (graphitizing) to obtain a carbon density / carbon cured felt, cured felt with low density and good insulation effect. While low production cost, simple production process, it can replace imported cured felt.

1.1.4 Advantageous Conditions of Project Construction

(1) The policy conditions

Due to the special strategic position of carbon fiber composite material, it has already been clearly listed as a key industry to develop by the national economic and social development "Twelfth Five Year" plan, long-term National Science and Technology Development Plan, Plan of National Emerging Industries.

Breaking the monopoly of foreign technology to fill the gaps and promote national security. The plan is in line with the development trend of the international technology mainstream. Due to political reasons, China's exports have been restricted. The aviation, aerospace, transportation and other national defense field need a large number of high-performance CFRP, in addition to small quantities of independent production, mainly purchase in irregular channels which is expensive. Due to the ever-changing international situation, import channels are restricted by the monopolies foreign manufacturers, there are a lot of domestic demand that cannot be met, which will directly affect the national security. The implementation of the plan will break the bottlenecks of CFRP kiloton industrialization, filling the gaps, changing the passive situation of the monopoly of foreign markets and technologies blockade, to meet the urgent needs of the domestic economy.

（2）Location advantage

Factory is located in Jilin Economic Development Zone, public facilities around the site are fully equipped, with "seven access and site leveling" infrastructure conditions, favorable external facilities provide the construction of the project with solid foundation, and save construction investment. The transportation of plant location is convenient, the necessary resources conditions for production are complete.

（3）Technical advantage

The project is mainly producing high modulus graphite fiber products. For carbon fiber, the high-temperature energy consumption, high temperature equipment is caused by the short life of the main reason for the high price of their products. In general, the price of graphite fiber products than similar carbon fiber products about 10 times higher. The project has solidified Felt products have low density, and good insulation effect. While its low production cost and simple production, it can replace imported cured felt.

（4）Talents Advantage

Jilin is the old industrial base, with a large number of mature technicians and industrial workers. Jilin Carbon Fiber Company, Zhonggangjiangcheng Carbon Fiber Company, Jilin Institute Tech Fiber Company of Jilin City, Herun companies of Jilin City and a number of carbon fiber research and production enterprises have been built in the zone, forming a upstream and downstream industry chain of carbon fiber The carbon fiber and series products developed by the company in the region, its performance indicators have reached the level of T300 carbon fiber products. By 2015, the park will become the largest, world-leading, environmentally safe production and application base of carbon fiber, with the annual output value of 30 billion yuan.

（5）Advantage of industrial foundation

Jilin Economic Development Zone is a national high-tech industrial base in carbon fiber, can guarantee the projects’ supply of raw materials, and provide a mature plot, you can start the construction after entering the zone.

1.2 Content and Scale of Project Construction

1.2.1 Scheme and Scale of Product

The construction of project is divided into two phases, 6000 pieces of carbon fiber plate, 9000 pieces of carbon / carbon cured carbon felt will be produced in the first phase. The second phase is planning to build 10 production lines, and the production capacity of 3000 pieces of carbon / carbon cured carbon felt, and 1,000 sets of low-density C / C curing carpet.

1.2.2 Content of Project Construction

The project is planning to build 18 production lines of deep processing carbon fiber products. The plan is implemented in two phases. An expropriation 10,000 square meters of land, the construction of eight production lines, the purchase24 units of advanced high-temperature resistance furnace and ancillary equipment, the production of 6000 pieces of carbon fiber plate, 9000 pieces of carbon / carbon cured carbon felt will be carried out in the first phase. The second phase is planning to build 10 production lines, 3000 pieces of carbon / carbon cured carbon felt and carbon felt and 1,000 sets of low-density C / C curing carpet.

1.3 Total Investment of the Project Funds Raising

1.3.1 Total Investment of the Project （detailed in table 1）

Table 1   List of Total Investment of the Project   unit: 10,000 yuan

1.4 Financial analysis and social evaluation（detailed in table 3）

1.4.1 Major financial indexes

    List of major indexes for financial benefits forecast  

Note: the “10,000 yuan” in the table is in RMB.

1.4.2 Social evaluation

Due to the special strategic position of carbon fiber composite material, it has already been clearly listed as a key industry to develop by the national economic and social development "Twelfth Five Year" plan, long-term National Science and Technology Development Plan, Plan of National Emerging Industries. Therefore, the economic and social benefits for the implementation of this project are significant

Construction of the project will not have an impact on the local environment or affect the normal life of the residents. And construction of the project can increase employment, promote local economic development, and therefore, social risks of the project are small.

Construction of the project, can promote regional economic development, and better serve the community, with great social benefits.

1.5 Cooperative Ways of the Project

Joint venture, other ways can be negotiated by face to face.

1.6 What to be Invested by Foreign Party

Funds, foreign investment accounted for 49%, other ways can be negotiated by face to face.

1.7 Construction Site of the Project

Jilin Economic and Technological Development Zone

1.8 The On-going Condition of Project

The project is raising funds.

 

2. Introduction to Partner

Name:   Jilin Chemical Fiber Group Co., Ltd.

Legal address:   Jilin Economic and Technological Development Zone

Legal representative: Song Dewu (Chairman)

Forms of Business Ownership: Limited company

2.2 Overview

Jilin Chemical Fiber Group Co., Ltd. is a chemical fiber production, commercial trade, construction and installation set in one large comprehensive enterprise group. Company covers an area of ​​200 hectares, has more than 10,000 existing employees, with the total assets of 6.8 billion yuan. Currently, the Group has two listed companies, joint-stock company (listing in Shenzhen) and Qifeng company (listing in Hong Kong). Leading products have viscose staple fiber, viscose filament yarn, acrylic fiber, chemical fiber pulp, paper yarn and six series and over 450 varieties of products, the quality of products is among the forefront of the industry. The comprehensive production capacity of the current age is 446,000 tons, products are not only sold at home, , but also exported to Japan, South Korea, the United States and Europe and more than 10 countries and regions.

 

2.3  Contact method

Postal code: 130021

Contact Person of Project Unit: Li Jingkui

Tel： 0432-63451938  18686570056

Fax：0432-63451938               

E-mail： wangv607007@126.com

Website of the Opening Zone： www.jeda.gov.cn

 

Contact Person of city (prefecture) of the project: Cui Wei

Tel： 0434-63451927    18686578878

Fax：0434-63451938

E-mail： wangv607007@126.com

Website of City and Prefecture：www.jeda.gov.cn

 

Contact method of city (prefecture) Economic Cooperation Bureau of the project

Contact person：Wei Xiaoli, Liu Aiguo

Tel： 0432-62026489

E-mail： proinvest@126.com        

Website： www.jlszsw.gov.cn