Project with the Annual Output of 50 Large Aircraft Carbon Fiber Composite Material Rear Commutated

Project with the Annual Output of 50 Large Aircraft Carbon Fiber Composite Material Rear Commutated Air-scoops of Jilin City

 

 

1 Introduction to the Project

1.1 Project Background

1.1.1 Product Introduction

The structural part manufacturing technique of the carbon fiber composite material air-scoop for the aircraft has been first successfully designed domestically and the big-dimension heterotypic non-equal camber carbon fiber composite material air-scoop sample (length>1,750mm, diameter of the single aperture>1,450mm, diameter of the double apertures>1,000mm, wall thickness≤1.5mm) has been manufactured, which provides the standard for applying the twisting shaping technique to manufacture the big heterotypic camber composite material structural parts in the aviation industry.

1.1.2 Market Prospects

The use of composite materials has become one of the important indexes of the advanced aircraft nowadays. Because the relevant techniques of the carbon fiber materials and their composite materials of our country completely depend on imports, it has become a bottleneck urgent to be broken through in the aircraft manufacturing industry of our country. By now, our country has restarted the special large aircraft project and established the overall target of domestic production of 150 large aircraft every year and the total 2,300 aircraft in 20 years. Therefore, the market of carbon fiber aircraft parts matching with the domestic large aircraft will have the great potential for development.

Carbon fiber occurred in order to meet the demand of some sophisticated science and technology such as rockets, space navigation and aviation, etc. at the beginning of 1850s. It has been widely applied in some fields such as sports apparatus, textile, chemical engineering and machinery as well as medicine, etc. With the requirements of the sophisticated technology for the technical performances of the new materials becoming harsher and harsher, it has promoted the science and technology workers to continuously make efforts to improve the technique. With the continuous technical development, the high-performance and ultrahigh-performance carbon fiber materials have occurred one after another and the research on the carbon fiber has entered a high level.

Carbon fiber is the fiber material with the carbon content of more than 90%. Its mechanical property is excellent, its specific gravity is not less than 1/4 of steel, its tensile strength is 7-9 times that of steel, with the high temperature resistance, corrosion resistance and good insulation and heat shielding performances. Therefore, it has the broad prospect for application in many fields such as military industry, aerospace, building engineering, traffic transport, wind power equipment and sports apparatus, etc. Our country has been the big consumer of carbon fiber. The demand for carbon fiber of our country is about 10,000 tons in 2010 and the carbon fiber consumption accounts for 1/4 of that in the whole world, but our country has had a lot of carbon fiber imported from the foreign countries for long time and the technology is often blocked to our country by the foreign countries. Therefore, it is urgent to accelerate the independent development and scale production of carbon fiber.

1.1.3 Technical Analysis

(1) Technical source: The structural part manufacturing technique of the carbon fiber composite material air-scoop for the aircraft jointed developed by the Composite Material and Structure Institute of Harbin University of Technology and Xi'an Aircraft Industry (Group) Co., Ltd.

(2) Technical characteristics: The first domestic successfully designed and big-dimension heterotypic non-equal camber carbon fiber composite material air-scoop sample (length>1,750mm, diameter of the single aperture>1,450mm, diameter of the double apertures>1,000mm, wall thickness≤1.5mm) has been manufactured, which provides the standard for applying the twisting shaping technique to manufacture the big heterotypic camber composite material structural parts in the aviation industry.

 

1.1.4 Advantageous Conditions of Project Construction

(1) Policy conditions

Jilin Carbon Fiber New and High-tech Industrial Base where the project is located is the only national carbon fiber new and high-tech industrial base determined by the Ministry of Science and Technology in January, 2010. Jilin Economic Development Zone is the core district of the carbon fiber industrial base. It exercises the current policy of the national economic and technological development zone and enjoys the special preferential policy of reviving the old industrial base of Northeast China, the foregoing and pilot policy of Changchun-Jilin-Tumen Opening and Development Guiding District and the preferential policy of accelerating the carbon fiber industry promotion measures of Jilin Municipal Government.

Tax policy: The local retained parts of the value added tax and enterprise income tax paid by the new project within 3 years should be subsidized to the enterprise as the support funds by the financial department of the city and the zone, respectively as of the day it is put into production.

Land policy: The land price is 150 yuan/m²; if the project is put into production in time, the retained parts of its land transfer fees by the city and the zone should be rewarded to the enterprise for the project construction in the total amount.

(2) Basic industrial conditions

The Carbon Fiber Industrial Park of the Economic Development Zone where the project is located has met the infrastructural conditions of “7 connections and 1 leveling” (that is, power supply, water supply, water drainage, heat supply, telecommunication, road, leveling of plant area), and the good external matching facilities has laid a solid foundation for the project construction.

By now, the park has introduced a number of carbon fiber development and production enterprises such as Jilin Carbon Valley Carbon Fiber Co., Ltd., Sinosteel Jiangcheng Carbon Fiber Co., Ltd., Jilin Jiyan High-tech Fiber Co., Ltd., Jilin Tenghua New Materials Co., Ltd. and Jilin Herun Chemical Co., Ltd., etc., with the current capacity of 5000 tons of precursor carbon fiber, 660 tons of polyacrylonitrile carbon fiber, 15 tons of viscose carbon fiber, 20000 carbon fiber bicycles, 50000m² carbon fiber electric heating film and 3200 tons of carbon fiber solvent and established complete carbon fiber industry chain with the matching upper-stream and lower-stream products. It is predicted that it will have established the capacity of 26000 tons of precursor carbon fiber, more than 5000 tons of carbon fiber, 3000 tons of carbon fiber composite materials and products, output value of more than 10 billion yuan and “Carbon Valley of China”, the largest carbon fiber and products production base of China by 2015.

(3) Material resource advantages

The chemical industry of JilinCity, with a long history, has established the complete production system including petrochemical engineering, synthetic materials, chemical fertilizer, refined chemical engineering and biochemical engineering, etc. with the development for decades of years and become one of the pillar industries of JilinCity. The city has gradually established some leading enterprises such as PetroChina Jilin Chemical Co., Ltd. (hereinafter referred to as Jilin Chemical Co., Ltd.), PetroChina Jilin Fuel Alcohol Co., Ltd. and Jilin Chemical Fiber Group, etc. With the industrial promotion of the leading enterprises, some major industrial chains of utilization of oil refined ethylene, lower-stream ethylene products, lower-stream propylene products, lower-stream arene products and ethylene by-products, chemical fertilizer, refined chemical engineering and biochemical engineering, etc. JilinCity is the national largest propylene production base at present, with the commodity quantity of 0.43 million tons/year, which can provide the sufficient materials for the carbon fiber production. In addition, depending on the rich experience and powerful strength of production of the multiple basic chemical materials of JilinCity, it can provide the sufficient basic chemical materials (such as organic accessories and dimethyl sulphoxide, etc.) for production of carbon fiber to assist in the development of the carbon fiber industry. It can be seen that it has the indispensable resources advantages to carry out the production and development of carbon fiber in Jilin Economic Development Zone.

(4) Technical personnel advantages

JilinProvince has the developed scientific research and education undertaking. In JilinProvince and the province, there are a number of opened labs reaching the international level and the first-rate domestic test and testing equipment. Some carbon fiber, chemical and textile research and design institutions such as PetroChina Jilin Petrochemical Institute, Changchun Institute of Applied Chemistry, Changchun University of Technology, Northeast China Branch of PetroChina Group Engineering Design Co., Ltd., Jilin Provincial Textile Industry Design Institute and Jilin Chemical Institute, etc. have established the complete and matching scientific research, production, test and teaching system, which can provide the strong personnel and technical support for the carbon fiber industry.

1.2 Content and Scale of Project Construction

1.2.1 Product Scheme and Scale

Production workshop and auxiliary facilities with the annual output of 50 large aircraft rear commutated air-scoops

1.2.2 Construction Content

Build the production area, office and living areas and warehouse area and purchase the production, inspection and test equipments.

1.3 Total investment and fund raising of the project

1.3.1 Total investment of the project (see Table 1 for details)

The total investment of the project is 300 million yuan RMB, including the construction investment of 225 million yuan and no interest in the construction period is taken into account.

Table 1: Summary Table of the Total Investment of the Project Unit: 10 thousand yuan

Note: “10 thousand yuan” in the table refers to RMB.

1.3.2 Fund raising

It is planned to raise the funds of 300 million yuan RMB. The equity financing is mainly taken into account and it is input in the mode of project capital.

1.4 Forecast of Economic and Social Benefits

1.4.1 Major Indexes for Forecast of Economic Benefits（See Table 2 for details）

Table 2:      List of the Major Indexes for Forecast of Economic Benefits

Note: “10 thousand yuan” in the table refers to RMB.

1.4.2 Analysis of Social Benefits

The structural design presented in the project has the good environmental protection effects. The technique will not only bring about the remarkable economic benefits for the customers but also bring about the good social benefits in some aspects such as energy saving and environmental protection, etc. In the meantime, the project can resolve the problem of employment of some common people around it, with the obvious social benefits.

After the project is completed, it will bring about the remarkable economic benefits for the local economic development, and at the same time, it will resolve the problem of employment of some laborers and play the important role of promoting the local social stability and economic development.

1.4 Total Investment and Funds Raising of the Project

The total investment of the project is 0.3 billion yuan.

1.5 Ways of Cooperation

Some ways such as sole investment, joint venture and cooperation, etc. can be taken.

1.6 What to be Invested by Foreign Party

Funds, other modes interviewed.

1.7 Construction Site of the Project

CarbonFiberIndustrial Park of Jilin Economic and Technology Development Zone

1.8 The On-going Condition of Project

Some previous work such as plan and land, etc. and the matching construction of some infrastructure such as “9 throughs and 1 leveling”, etc. has been completed.

2 Introduction to Project Undertaker

2.1 Basic Conditions

Name: CarbonFiberIndustrial Park of Jilin Economic and Technology Development Zone

Address: 516-1 Jiuzhan Street, Jilin City, Jilin Province

Legal representative：Zheng Guoxue (Director of the Management Committee)

2.2 Overview：

Jilin Economic and Technological Development Zone, completed at the end of 1998 and approved as the national-level economic and technological development zone by the State Council of the People’s Republic of China in April, 2010, exercises the current policy of the national-level economic and technological development zone. Jilin Economic and Technological Development Zone is the only national-level patent industrialization pilot base in the north of the Yellow River. It has passed the certification of the ISO14001 environmental management system and ISO9001quality management system. The administrative districts under it are 103 km², with the planned area of 44 km², permanent population of 68,000 and 1,605 enterprises at present, including 86 enterprises above the scale. According to the general plan and development strategy of Jilin Economic and Technological Development Zone, Jilin Economic and Technological Development Zone, depending on the current resources and industrial advantages, puts emphasis to development some dominant industries such as chemical industry and new materials, carbon fiber, automobile parts, textile industry and brand food, etc. In the national strategy of economic development, the role of the key node of the economic and development zone as the Changchun-Jilin-Tumen leading development and opening zone, the radiating and leading roles of the leading zone of Changchun and Jilin integration and the roles of the important autonomous innovation demonstration zone of Northeast China will be given full play. In the future 5 years, depending on the policy advantages, system advantages and environmental advantages of the national-level economic and technological development zone, Jilin Economic and Technological Development Zone will be developed into the development zone with 100 billion yuan and become the core zone of the new industrial district in the north of JilinCity.

The Carbon Fiber Industrial Park of Jilin Economic and Technological Development Zone, reviewed by the Ministry of Science and Technology in 1992, was officially determined as the national-level new and high-tech industrialization base. It is located in the northwest of JilinCity, with the planned area of 3 km². The base owns 6 backbone enterprises and 11 projects under construction. The planned total investment is more than 4 billion yuan and the investment of 1.3 billion yuan has been completed. In the zone, a lot of carbon fiber development and production enterprises such as Jilin Carbon Valley Carbon Fiber Co., Ltd., Sinosteel Jiangcheng Carbon Fiber Co., Ltd., Jilin Jiyan High-tech Carbon Fiber Co., Ltd. and Jilin Herun Co., Ltd., etc. have been built and the matching upper-stream and lower-stream carbon fiber industrial chain has been established. A series of carbon fiber products developed by the companies in the zone have the structures and performances reach the level of the T300 carbon fiber product of Toray. It is predicted that the park will have become the largest domestic, leading, safe and environmental-protection carbon fiber production and application base in the world, with the annual output value of 5 billion yuan realized by 2013. The preferential policy of “discussion on a specific event” will be exercised in some aspects such as land and tax revenue, etc. for the enterprises settled in the park.

The leading industry of the park is the production of precursor carbon fiber and carbon fiber products, the performances of the products are in the leading status in the whole country and the products have been widely applied in some fields such as military industry, energy, traffic and sports and leisure articles, etc. By the end of 2010, the total accumulative industrial output value of 0.3 billion yuan had been realized, with the sales income of 0.28 billion yuan, profit of 0.1 billion yuan and tax of 18 million yuan. In January-July, 2011, the accumulative sales income of 0.52 billion yuan was realized, with the profit of 0.16 billion yuan. By August, 2011, there have been 4 carbon fiber enterprises in the park, all of which are the enterprises above the scale, including 3 backbone leading enterprises.

The total investment of the carbon fiber project of the planned park of Jilin Economic and Technological Development Zone has been more than 10 billion yuan by now. After the output is reached, the annual output value of 50 billion yuan and the tax of 10 billion yuan will be realized. The carbon fiber industry will become the key support for Jilin Economic and Technological Development Zone to realize the industrial output value of 100 billion yuan during the “12^th Five-Year Plan”.

Zheng Guoxue, director of the management committee, male, born in October, 1961, in the Han nationality, member of the Communist Party of China, with the bachelor’s degree, who worked as member of the Standing Committee of Shulan Municipal Committee of the Party, Director of the Department of Publicity and Deputy Mayor of Shulan, member of the Standing Committee of Chuanying District, Jilin City of the Party and Deputy Director of the District, Deputy Director of the Management Committee of Jilin Economic and Technological Development Zone, Deputy Director of the Bureau of Personnel of Jilin City, Director of the Management Committee and Secretary of the Party Working Committee of Jilin Beidahu Sports Tourism Economical Development Zone, now works as Director of the Management Committee of Jilin Economic and Technological Development Zone.

2.3 Contact Method

Postal Code : 132101

Contact Person: Zhao Xia

Tel: 0432-63451928

Fax: 0432-63451984

E-mail: jlzhaoxia@126.com

 

Contact Method of the City (Prefecture) of the Project:

Contact Persons: Wei Xiaoli, Liu Aiguo

Tel: 0432-62026489

E-mail: proinvest@126.com

Website: www.jlszsw.gov.cn