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Li SifanZhang YiyiSun Kai

Xu WeiqiongChen Ying

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Carbon Fiber Sports and Leisure Products Project

Carbon Fiber Sports and Leisure Products Project of Jilin City

 

1 Introduction to the Project

1.1 Project Background

1.1.1 Product Introduction

The project is mainly to use carbon fiber composite materials to produce golf slots, rackets, sledges, skis, hockey sticks, fishing rods and bikes. The carbon fiber composite materials have some unique performance advantages such as low weight and high strength, corrosion resistance, good fatigue resistance, strong design ability and easy integration of the multiple parts, etc. Since the industrialized production in 1970s, the carbon fiber composite materials have been widely applied in the automobile industry of some developed countries and regions such as the US and Europe, etc. In recent years, more and more composite materials have been applied in the sports products.

1.1.2 Market Prospects

Today when the sports events have attracted more and more attention, people expect to promote the athletes to challenge their limits via upgrading of sports equipment, of which the carbon fiber composite materials are in the great favor. The statistics of the US market investigation company show that the output value of carbon fiber is 1.5 billion USD in 2008, of which the sports products and leisure equipment account for 18%-205 of the whole carbon fiber market. It is predicted that the output value will have been expected to 2.4 billion USD by 2014. The products using a lot of carbon fiber composite materials are golf slots, rackets, sledges, skis, hockey sticks, fishing rods and bikes. In order to produce the above 7 varieties of products, the manufacturers’ consumption of composite products is estimated to be around 7710 tons in 2010. The carbon fiber used in the sports products manufacturing industry accounts for about 24% of the consumption in the world prior to 2010. However, compared to the past, the proportion of the use of carbon fiber in the sports products accounting for the use in the world is gradually reduced. The use of carbon fiber in the sports products accounts for about 31% in 2004. However, the absolute quantity of carbon fiber used in the sports products is still being increased. It is predicted that the annual average growth rate will have been 4.3% in the future years. The absolute quantity of the sports products using carbon fiber is still increasing.

It is estimated that the output of golf sticks is 34 million pieces in the world every year. They are mainly produced in the US, China, Japan and Taiwan Province, China; the output of carbon fiber fishing rods is about 20 million pieces in the world every year; the market capacity of tennis racket frames is about 6 million pieces every year. The other sports items applying carbon fiber also include ice hockey sticks, boating, boat racing and surfing apparatus, etc.

1.1.3 Technical Analysis

The project is planned to take the most advanced international production technology and it is taken into account to introduce the processing technology from Germany.  

1.1.4 Advantageous Conditions of Project Construction

(1)Policy conditions

Jilin Carbon Fiber New and High-tech Industrial Base where the project is located is the only national carbon fiber new and high-tech industrial base determined by the Ministry of Science and Technology in January, 2010. Jilin Economic Development Zone is the core district of the carbon fiber industrial base. It exercises the current policy of the national economic and technological development zone and enjoys the special preferential policy of reviving the old industrial base of Northeast China, the foregoing and pilot policy of Changchun-Jilin-Tumen Opening and Development Guiding District and the preferential policy of accelerating the carbon fiber industry promotion measures of Jilin Municipal Government.

Tax policy: The local retained parts of the value added tax and enterprise income tax paid by the new project within 3 years should be subsidized to the enterprise as the support funds by the financial department of the city and the zone, respectively as of the day it is put into production.

Land policy: The land price is 150 yuan/m2; if the project is put into production in time, the retained parts of its land transfer fees by the city and the zone should be rewarded to the enterprise for the project construction in the total amount.

(2) Basic industrial conditions

The Carbon Fiber Industrial Park of the Economic Development Zone where the project is located has met the infrastructural conditions of “7 connections and 1 leveling” (that is, power supply, water supply, water drainage, heat supply, telecommunication, road, leveling of plant area), and the good external matching facilities has laid a solid foundation for the project construction.

By now, the park has introduced a number of carbon fiber development and production enterprises such as Jilin Carbon Valley Carbon Fiber Co., Ltd., Sinosteel Jiangcheng Carbon Fiber Co., Ltd., Jilin Jiyan High-tech Fiber Co., Ltd., Jilin Tenghua New Materials Co., Ltd. and Jilin Herun Chemical Co., Ltd., etc., with the current capacity of 5000 tons of precursor carbon fiber, 660 tons of polyacrylonitrile carbon fiber, 15 tons of viscose carbon fiber, 20000 carbon fiber bicycles, 50000m2 carbon fiber electric heating film and 3200 tons of carbon fiber solvent and established complete carbon fiber industry chain with the matching upper-stream and lower-stream products. It is predicted that it will have established the capacity of 26000 tons of precursor carbon fiber, more than 5000 tons of carbon fiber, 3000 tons of carbon fiber composite materials and products, output value of more than 10 billion yuan and “Carbon Valley of China”, the largest carbon fiber and products production base of China by 2015.

(3) Material resource advantages

The chemical industry of JilinCity, with a long history, has established the complete production system including petrochemical engineering, synthetic materials, chemical fertilizer, refined chemical engineering and biochemical engineering, etc. with the development for decades of years and become one of the pillar industries of JilinCity. The city has gradually established some leading enterprises such as PetroChina Jilin Chemical Co., Ltd. (hereinafter referred to as Jilin Chemical Co., Ltd.), PetroChina Jilin Fuel Alcohol Co., Ltd. and Jilin Chemical Fiber Group, etc. With the industrial promotion of the leading enterprises, some major industrial chains of utilization of oil refined ethylene, lower-stream ethylene products, lower-stream propylene products, lower-stream arene products and ethylene by-products, chemical fertilizer, refined chemical engineering and biochemical engineering, etc. JilinCity is the national largest propylene production base at present, with the commodity quantity of 0.43 million tons/year, which can provide the sufficient materials for the carbon fiber production. In addition, depending on the rich experience and powerful strength of production of the multiple basic chemical materials of JilinCity, it can provide the sufficient basic chemical materials (such as organic accessories and dimethyl sulphoxide, etc.) for production of carbon fiber to assist in the development of the carbon fiber industry. It can be seen that it has the indispensable resources advantages to carry out the production and development of carbon fiber in Jilin Economic Development Zone.

(4) Technical personnel advantages

JilinProvince has the developed scientific research and education undertaking. In JilinProvince and the province, there are a number of opened labs reaching the international level and the first-rate domestic test and testing equipment. Some carbon fiber, chemical and textile research and design institutions such as PetroChina Jilin Petrochemical Institute, Changchun Institute of Applied Chemistry, Changchun University of Technology, Northeast China Branch of PetroChina Group Engineering Design Co., Ltd., Jilin Provincial Textile Industry Design Institute and Jilin Chemical Institute, etc. have established the complete and matching scientific research, production, test and teaching system, which can provide the strong personnel and technical support for the carbon fiber industry.

Jilin City, depending on the technical centers and testing centers of some leading enterprises such as CNPC Jilin Chemical Co., Ltd., Jilin Carbon Valley Carbon Fiber Co., Ltd. and Sinosteel Jiangcheng Carbon Fiber Co., Ltd., etc., plans to invest 60 million yuan to build the public technical development and testing service platform, carry out the development of precursor carbon fiber production process and technique, carbonization technique, auxiliary materials and key equipments according to the specialties and lines and build the national-level carbon fiber development center and engineering development center as well as national carbon fiber composite material engineering development center. The main products such as 6K and 12K carbon fiber of Sinosteel Jiangcheng Carbon Fiber Co., Ltd. are mainly oriented to some high-end civil and industrial fields such as aerospace and oil production, etc. The company owns 28 special technical development personnel and its production equipments and technique are in the leading status in the same domestic industry. Jilin Jiyan High-tech Carbon Fiber Co., Ltd. owns 4 patents and the development level of the enterprise is in the leading status in the same domestic industry. Some small-K-number carbon fiber products such as 1K and 3K products, etc. produced at present have reached or been equal to the level of the T300 carbon fiber of the foreign developed countries. The performances of the product will be gradually improved to the level of T400-T700 in the future 3 years.

1.2 Content and Scale of Project Construction

1.2.1 Product Scheme and Scale

Carbon fiber sports and leisure products with the annual output value of 1 billion yuan

1.2.2 Construction Content

Build the production area, office and living areas and warehouse area and purchase the production, inspection and test equipments.

1.3 Total investment and fund raising of the project

1.3.1 Total investment of the project (see Table 1 for details)

The total investment of the project is 500 million yuan RMB, including the construction investment of 400 million yuan and no interest in the construction period is taken into account.

Table 1: Summary Table of the Total Investment of the Project Unit: 10 thousand yuan

No.

Expense Name

Amount of Investment

Proportion in the Total Amount of Investment%

Remarks

1

Construction investment

40000

80

 

2

Interest in the construction period

 

 

Temporarily not considered

3

Current funds

10000

20

 

 

Total investment of the project(1+2+3)

50000

100

 

Note: “10 thousand yuan” in the table refers to RMB.

1.3.2 Fund raising

It is planned to raise the funds of 500 million yuan RMB. No debt fund or interest is taken into account in the total investment estimate of the project.

1.4 Forecast of Economic and Social Benefits

1.4.1 Major Indexes for Forecast of Economic Benefits(See Table 2 for details)

Table 2:     List of the Major Indexes for Forecast of Economic Benefits

No.

Name

Unit

Index

Remarks

1

Business income

10 thousand yuan/a

100000

Normal year

2

Total profits

10 thousand yuan /a

16000

Normal year

3

Taxes

10 thousand yuan /a

7300

Normal year

4

Internal financial earning rate of all the investment

%

26.5

After income tax

5

Net financial present value (Ic=10%)

10 thousand yuan

385540

After income tax

6

Recovery period of all the investment

a

5.25

Including the construction period of 2 years (after tax)

7

Investment profit rate

%

24

Normal year (after tax)

Note: “10 thousand yuan” in the table refers to RMB.

1.4.2 Analysis of Social Benefits

The project aims at resolving a series of development bottlenecks such as low total productivity of PAN, low product strength, small scale of industrial devices, backward technical equipments and poor economic benefits, etc. as soon as possible. The new material industry has been clearly listed as one of the new national strategic industries, of which the star in the future is carbon fiber and its composite material, which has been officially incorporated in the national “863” and “973” Plans. With the exploration and development for many years, the new composite material industry of China has made great progress. China has become a major country of application of carbon fiber composite materials by now. However, the high-quality carbon fiber of our country mainly depends on imports in the current phase and there exist some conditions such as limits of the foreign countries and insufficient supply, etc., which have prevented the development of the carbon fiber and its composite materials and even many low-stream industrial fields of our country, to some extent.

After the project is completed, it will bring about the remarkable economic benefits for the local economic development, and at the same time, it will resolve the problem of employment of some laborers and play the important role of promoting the local social stability and economic development.

1.4 Total Investment and Funds Raising of the Project

The total investment of the project is 0.5 billion yuan.

1.5 Ways of Cooperation

Some ways such as sole investment, joint venture and cooperation, etc. can be taken.

1.6 What to be Invested by Foreign Party

Funds, other modes interviewed.

1.7 Construction Site of the Project

CarbonFiberIndustrial Park of Jilin Economic and Technology Development Zone

1.8 The On-going Condition of Project

Some previous work such as plan and land, etc. and the matching construction of some infrastructure such as “9 throughs and 1 leveling”, etc. has been completed.

 

2 Introduction to Project Undertaker

2.1 Basic Conditions

Name: CarbonFiberIndustrial Park of Jilin Economic and Technology Development Zone

Address: 516-1 Jiuzhan Street, Jilin City, Jilin Province

Legal representative:Zheng Guoxue (Director of the Management Committee)

2.2 Overview

Jilin Economic and Technological Development Zone, completed at the end of 1998 and approved as the national-level economic and technological development zone by the State Council of the People’s Republic of China in April, 2010, exercises the current policy of the national-level economic and technological development zone. Jilin Economic and Technological Development Zone is the only national-level patent industrialization pilot base in the north of the Yellow River. It has passed the certification of the ISO14001 environmental management system and ISO9001quality management system. The administrative districts under it are 103 km2, with the planned area of 44 km2, permanent population of 68,000 and 1,605 enterprises at present, including 86 enterprises above the scale. According to the general plan and development strategy of Jilin Economic and Technological Development Zone, Jilin Economic and Technological Development Zone, depending on the current resources and industrial advantages, puts emphasis to development some dominant industries such as chemical industry and new materials, carbon fiber, automobile parts, textile industry and brand food, etc. In the national strategy of economic development, the role of the key node of the economic and development zone as the Changchun-Jilin-Tumen leading development and opening zone, the radiating and leading roles of the leading zone of Changchun and Jilin integration and the roles of the important autonomous innovation demonstration zone of Northeast China will be given full play. In the future 5 years, depending on the policy advantages, system advantages and environmental advantages of the national-level economic and technological development zone, Jilin Economic and Technological Development Zone will be developed into the development zone with 100 billion yuan and become the core zone of the new industrial district in the north of JilinCity.

The Carbon Fiber Industrial Park of Jilin Economic and Technological Development Zone, reviewed by the Ministry of Science and Technology in 1992, was officially determined as the national-level new and high-tech industrialization base. It is located in the northwest of JilinCity, with the planned area of 3 km2. The base owns 6 backbone enterprises and 11 projects under construction. The planned total investment is more than 4 billion yuan and the investment of 1.3 billion yuan has been completed. In the zone, a lot of carbon fiber development and production enterprises such as Jilin Carbon Valley Carbon Fiber Co., Ltd., Sinosteel Jiangcheng Carbon Fiber Co., Ltd., Jilin Jiyan High-tech Carbon Fiber Co., Ltd. and Jilin Herun Co., Ltd., etc. have been built and the matching upper-stream and lower-stream carbon fiber industrial chain has been established. A series of carbon fiber products developed by the companies in the zone have the structures and performances reach the level of the T300 carbon fiber product of Toray. It is predicted that the park will have become the largest domestic, leading, safe and environmental-protection carbon fiber production and application base in the world, with the annual output value of 5 billion yuan realized by 2013. The preferential policy of “discussion on a specific event” will be exercised in some aspects such as land and tax revenue, etc. for the enterprises settled in the park.

The leading industry of the park is the production of precursor carbon fiber and carbon fiber products, the performances of the products are in the leading status in the whole country and the products have been widely applied in some fields such as military industry, energy, traffic and sports and leisure articles, etc. By the end of 2010, the total accumulative industrial output value of 0.3 billion yuan had been realized, with the sales income of 0.28 billion yuan, profit of 0.1 billion yuan and tax of 18 million yuan. In January-July, 2011, the accumulative sales income of 0.52 billion yuan was realized, with the profit of 0.16 billion yuan. By August, 2011, there have been 4 carbon fiber enterprises in the park, all of which are the enterprises above the scale, including 3 backbone leading enterprises.

The total investment of the carbon fiber project of the planned park of Jilin Economic and Technological Development Zone has been more than 10 billion yuan by now. After the output is reached, the annual output value of 50 billion yuan and the tax of 10 billion yuan will be realized. The carbon fiber industry will become the key support for Jilin Economic and Technological Development Zone to realize the industrial output value of 100 billion yuan during the “12th Five-Year Plan”.

Zheng Guoxue, director of the management committee, male, born in October, 1961, in the Han nationality, member of the Communist Party of China, with the bachelor’s degree, who worked as member of the Standing Committee of Shulan Municipal Committee of the Party, Director of the Department of Publicity and Deputy Mayor of Shulan, member of the Standing Committee of Chuanying District, Jilin City of the Party and Deputy Director of the District, Deputy Director of the Management Committee of Jilin Economic and Technological Development Zone, Deputy Director of the Bureau of Personnel of Jilin City, Director of the Management Committee and Secretary of the Party Working Committee of Jilin Beidahu Sports Tourism Economical Development Zone, now works as Director of the Management Committee of Jilin Economic and Technological Development Zone.

2.3 Contact Method

Postal Code : 132101

Contact Person: Zhao Xia

Tel: 0432-63451928

Fax: 0432-63451984

E-mail: jlzhaoxia@126.com

Contact Method of the City (Prefecture) of the Project:

Contact Persons: Wei Xiaoli, Liu Aiguo

Tel: 0432-62026489

E-mail: proinvest@126.com

Website: www.jlszsw.gov.cn

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